Problem/Solution Hydraulic system in Manufacturing

Problem:

A paving stone manufacturer uses two large, complex, servo-controlled, German designed hydraulic presses. These machines continue to overheat and cause huge loss of pain production and downtime problems.

Solution:

Each print has been physically surveyed included hot air gun readings in the 15 hydraulic distributors were included digital photos, and copies of original patterns plumbers were reviewed. Two (2)-phase proposal was accepted, with the phase 1, the above survey and analysis. Phase 2 should include all necessary repairs and / or updates to eliminate the problems. On time and within budget.

Problem:

A major producer of brown paper uses a large German hydraulic pump in their processing department. This pump is no longer available from the manufacturer and only one (1) replacement was available. Upgrading to a new pump would lead to major structural changes in style and seedlings. Then the pump is dead.

Solution:

The old pump was removed immediately and replaced with the pump parts. The pump of the deaths, it was disassembled to determine the cause of failure (dirty / hot). New parts were installed reverse engineering, and tested. All proceeds as planned, with the client again with a reliable operation of the pump parts.

Problem:

Hydraulic Control System Panel

The major oil refinery, a massive hydraulic system for the control of six (6) slide controls important. This slider (12 large cylinders each) continue to fail, and thus has a life in danger because of the very dangerous situation for the people, very high heat, and leaking hydraulic fluid.

Solution:

To redesign was completed large-scale plant (3 + years later, when the project), each week a qualified electrician plumber would go around the existing hydraulic system to provide tips for repairing oil refinery. A normal working day would be the round off, the change of the cylinder loses 2-3, 1-2 leaking hydraulic hoses and fittings, needs cleaning. Reliability level soared. Loss of hydraulic systems has dropped dramatically, and there was no one more evil. This mission lasted 127 weeks, the plant could be built to be redesigned.

To destroy the problem:

A large food manufacturing remains the hydraulic motors. These engines are used in a process of agitation.

Solution:

new epoxied hydraulic motors were installed. The reliability of the system is extended from 5 weeks to 125 weeks.

Problem:

A stove was the loss of important key oven every few months. The consumption of stainless steel chains are replacing costly and time.

Solution:

A Lincoln was installed Automatic chain lubrication system, with very high temperatures, oils, food grade. Chain reliability of the level soared.
   
Problem:

A principal city recently launched a new school, all automatically. The school will) by automotive high-pressure air and water for several automatic functions (air tools, tire storage, utilization of the coolant, but nothing was planned, but the pipes in the head. Students are not entitled to air or the supply of tap water.

Solution:

Twenty-four (24) Lincoln Individual roles, is installed in the school, allowing access of students to take the necessary air and water. Air hoses were colored red. Water jets were colored blue.

Problem:

A large collection of hydraulic machine used to the speed of each conveyor control. The machine kept killing various conveyor components due to over-pressurization of the hydraulic system.

Solution:

A complex hydraulic relief distribution has been developed, manufactured and installed (2.0 “Hydraulic Hoses, 6000 psi), so that the main hydraulic motors, when more pressure on the hydraulic pressure on the engine deliver immediately, rather than pressure to spike and back rose to power.